What is the fundamental difference between Closed-Cell and Open-Cell Foam Cores?

The distinction is critical for any application involving moisture or pressure.

  • Closed-Cell Foam (e.g., PVC, PET, PU, XPS): The gas bubbles (cells) are fully encapsulated by the polymer wall. They do not connect. Result: It floats, it resists water absorption (typically <2% by volume), and it provides thermal insulation.
  • Open-Cell Foam (e.g., Melamine Foam, Reticulated Polyurethane): The walls between cells are broken, creating a labyrinth of interconnected pathways. Result: It absorbs liquid and sound easily, but it acts like a sponge and will rot or freeze-thaw fracture if used outdoors.

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