XPS extruded board has a closed-cell rate of over 98%, so why is it rarely used in load-bearing sandwich panel structures?

XPS’s high closed-cell rate ensures very low water absorption (<0.3%), but its polystyrene molecular chains are linear and non-crosslinked, making it prone to creep under long-term load. When compressive stress exceeds its proportional limit (approximately 0.5 MPa), cell walls permanently collapse due to molecular chain slip. Additionally, XPS has a heat deflection temperature of only about 75°C, and summer dark roof surfaces can exceed 85°C, causing core softening. Therefore, XPS sandwich panels are only recommended for non-load-bearing insulated walls, underfloor heating layers, or temporary structures. For load-bearing floors, thickness must be increased to over 200mm with distributed reinforcement.


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